Discover the patented Cascade System's power to CLEANPOLISHDEBURR your most difficult parts with precision.

Cascade Systems

Cascade Systems2024-05-21T07:27:05-06:00

IEP Cascade Systems

Cascade System Overview

Iowa Engineered Processes Corporation (IEPC) has developed and refined the Cascade Deburring and Cleaning System over the past 30 years. This patented system is recognized globally for its effectiveness in cleaning, polishing, and deburring metal castings and machined parts.

Particularly the unparalleled Cascade System which is used to achieve some of the tightest tolerances in the world while maintaining a quiet, clean and environmentally friendly operation. 

50%

50% Faster Cycles

70%

70% Energy Savings

Patented Process

Consistent Results

No Part-toPart Contact

85%

Product Quality Index

92%

Energy Generation

Cascade System in Action

Global Reach and Applications

The Cascade System has been established in over 10 countries across three continents, serving a diverse range of industries and applications:

Consumer Goods2024-05-19T13:58:38-06:00
  • Household Items: Used for processing parts in appliances, tools, and other consumer products.
  • Aesthetic Finishing: Provides high-quality finishes for visible parts.
Electronics2024-05-19T13:58:24-06:00
  • Precision Cleaning: Ideal for deburring and cleaning small, delicate components used in electronic devices.
  • Micro-components: Effective on parts with very fine features and tight tolerances.
Medical Devices2024-05-19T13:58:10-06:00
  • Implants and Instruments: Ensures clean and smooth surfaces on medical implants, surgical instruments, and other devices.
  • Stringent Standards: Meets the high-quality standards required in the medical industry.
Industrial Manufacturing2024-05-19T13:57:56-06:00
  • General Parts: Suitable for a wide range of industrial components, including valves, pumps, and housings.
  • Complex Geometries: Handles parts with intricate internal passageways and complex shapes.
Heavy Equipment2024-05-19T13:57:38-06:00
  • Construction Machinery: Processing of large components such as hydraulic cylinders, frames, and structural parts.
  • Agricultural Equipment: Cleaning and deburring of parts for tractors, harvesters, and other machinery.
Aerospace2024-05-19T13:57:25-06:00
  • Precision Parts: Ideal for deburring and cleaning turbine blades, fuel system components, and other high-precision parts.
  • Lightweight Alloys: Effective on materials like aluminum and titanium used in aerospace applications.
Automotive2024-05-19T13:57:07-06:00
  • Engine Components: Deburring and cleaning of engine blocks, cylinder heads, and other critical parts.
  • Transmission Parts: Ensures clean, burr-free surfaces on gears, shafts, and other transmission components.
Advantages

Experience unparalleled efficiency, precision, and quality with the Cascade System’s advanced deburring and cleaning technology.

Increased Productivity

  • Faster Processing: Significantly reduces the time required for finishing operations.
  • High Throughput: Capable of processing large volumes of parts efficiently.

Reduced Labor Costs

  • Automation: Minimizes the need for additional workers by automating the deburring and cleaning process.
  • Labor Savings: Many operations can reduce their workforce, leading to substantial cost savings.

Consistent Quality

  • Repeatability: Ensures consistent and repeatable results, enhancing overall product quality.
  • Reduced Rework: Virtually eliminates the need for rework by providing thorough and precise finishing.

Customization and Support

  • Tailored Systems: Each Cascade System is developed to meet specific finishing needs, with cycle times and sizes adjusted according to part configurations.
  • Free Testing and Feasibility Studies: IEPC offers free testing of the most challenging parts to demonstrate the system’s effectiveness and feasibility.

Real-World Success: Case Studies

Discover how IEP’s innovative solutions have transformed manufacturing processes for leading companies worldwide. Explore our case studies to see the impact of our precision engineering and advanced technologies.

Discover Excellence in Manufacturing with IEP

Contact us today to learn how our precision solutions can elevate your business to new heights!

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